GermanygehringGrid type honing machine

GermanygehringGreen horizontal honing machine

-smarthoneHigh precision honing machine

-lifehonePrecision honing machine

-Gear honing center

-solohoneHigh precision honing machine

-powertrainhonePrecision honing machine

-MicroStarHoning machine

-deephoneHoning machine

-Special customized honing machine

GermanygehringGreen can provide a system that meets all honing needs. Green Group's products include those that can be processed1-200mmAperture, aperture length up to2400mmThe honing machine.

In addition to providing honing machines for medium to large-scale series production, Green Group also offers honing machines for single piece or small batch production. Its product focus is on honing machines for engines, injector bodies, hydraulic and compressor components.

Honing machine series

GermanygehringGreensmarthoneHigh precision honing machine

·Processing technology for incoming materials

The new generationSmarthoneThe honing machine is particularly suitable for the production and prototype production of commissioned order manufacturers in the workshop. It meets the highest requirements in terms of flexibility and economy. It is possible to switch the operation mode from manual honing production of a single product to fully automated operation in a short period of time. In terms of quality requirements, the most important thing is that it can be started in a short time, has a short honing time, is easy to use and friendly, and also ensures the safety of the operator.

·Compact design, efficient operation

In its compact design, all required functions are included. For example, integrated coolant preparation and ultra-fine cooling are also included, and a control cabinet is also integrated in the housing. Easy to transport, just need1.6Due to its square meter footprint, this machine can be conveniently placed in almost any production layout. The compact and cost optimized horizontal honing system effectively combines the latest technology.

·Flexible and technically sophisticated

Machines can be used for honing work on the most diverse batches and products. Can accurately process a diameter of0.8-45mmThe honing length has reached200mmThe components. An efficient linear drive system can achieve a travel speed of60 m/minThe acceleration reaches40 m/sIn addition, the patented electromechanical expansion tool system with force detector and stroke control honing. Capable of achieving large surplus and high-precision cutting in a short period of time.

·High standardization and optional configurations

If necessary, standard design can gradually expand related options, and due to its high standardization, it can bring optimal cost-effectiveness to operators. Further upgrades to the honing machine's functionality can include online measurements with feedback control or internal cooling supply. The use of cost optimized hinge honing processing is also a meaningful choice for related applications.

·The machine runs simply

Thanks to the "Work Manager" and configuration interface, setting up or reprocessing products can be achieved in the shortest possible time. It is also very easy to transform and control various types of fixtures, tools, and functions. The intuitive 'operator interface' minimizes preparation time and reduces the training process for other operators. In addition, short switching times and high reproducibility can also be achieved through specially adapted and investment friendly processing programs.

Easy to operate, automated

Another innovation of this machine is the ability to easily extend automated machining components. The automatic unit controlled by robots can not only manage product processing, but also manage simultaneously4A secondary processing technique. Through the "plug and play" function of the standard interface, all communication can be achieved, including directly feeding back measurement results to the honing control. If necessary, a second honing machine with dual processing can be integrated to produce products with higher precision requirements, or coarse or fine honing machines can be integrated together.

·Green high-precision cutting tool system

High precision and long lifespan are two important features of our tool system, which can ensure the cost, optimal surface, and best geometric dimensions of honing holes. Adopting the excellent Green tool system is particularly suitable for your equipment.

·Optional Equipment

The 'plug and play interface' can flexibly combine peripheral devices

Upgrading to automatic units is possible4A secondary process

A second honing machine can be configured for secondary processing or rough and fine honing machines

It is possible to upgrade a sliding table during the loading process of honing

Add an online measurement with feedback control to the internal cooling supply of direct expansion or cutting tools

Interface for additional external measuring devices

An attractive economic plan

GermanygehringGreenlifehonePrecision honing machine

The requirements for production technology for small apertures are often different from those for large apertures. For example, lengths that are more unfavorable for hole machining/The issues of diameter ratio and smaller space need to be addressed.

Due to customer requirements, we constantly improve ourlifehoneEquipment. Market proven functional modules are also included in modular design - resulting in cost-effective machines, short delivery times, and advanced components. Whether it is a multi axis conveyor solution for mass production or a single axis design for small batch production, with appropriate machines, the maximum diameter can be machined90mmHigh precision components. The characteristics of using the machine are simple operation and high performance. You will find that it is the correct solution that meets your requirements and processing conditions.

The benefits you can get:

High accuracy and precision

lifehoneEfficiency of the shaft

The program assistant makes the operation very simple

Exclusive design incorporating innovative technology

Configuration module for a single variable

Achieve optimal configuration through standardized assembly

Equipped with linear motor or ball screw stroke drive

Professional knowledge of optimal processing and machine design

A complete system from a company (machines, fixtures, tools, grinding materials)

·Equipped with rotating conveyorlifehonedevice

·GermanygehringGreenFlexible single axis honing center

lifehoneThe most impressive feature of the series' single axis version is its compact design and relatively small footprint. According to the processing task and batch size, this type of machine can be equipped with fixed or rotating workbenches, up to a maximum of4A workstation. This is undoubtedly a correct choice for customers with limited space or those who must frequently change the type of workpiece.

·GermanygehringGreenFlexible dual axis honing center

This version of the machine can be equipped with1Root or2Root honing axis. Overall, it is possible to install with3-8Rotating worktable at the workstation. These workstations can also be used for measurement or brush operation. Compared to pure single axis honing centers, this model has a larger width60cmDual axis can be used2The stage by stage honing process has a shorter honing time and can hone more materials.

GermanygehringGreenGear honing center

Due to the high demand for gear machining, our dual axislifehoneIt has become the standard solution in this market. This machine is specifically designed to meet the machining needs of gears. The integrated claw transmission provides the possibility for machining gears of different diameters. In addition, users only need one fixture under the dual axis.

·Gear honing tool

For the complete product package of gear parts processing, we have modified the honing tool to have an internal measurement system to meet specific requirements. The honing process is stabilized through a reverse direction, thereby improving the quality of honing. When equipped with a compact honing strip, the abrasive can be replaced in a very short amount of time.

·GermanygehringGreenHoning center with inner column and rotating table

beltThe new machine with an inner column structure combines modern design and optimal operating space layout. The rotating table is placed around the inner column, so we can ensure quick access to the processing station, good visibility, and quick and simple changeover. In addition, the maintenance panel can be set up in a very short period of time.

Another option is that the machine can be configured6Face or8Internal pillars, you can install at most7 Root axis. With it, we can ensure a very short cycle time and perform multi-step processing. The pre inspection measurement station and the post line measurement station can be fixed opposite each other to optimize the internal space. Another advantage is the compact design, which can meet the small space requirements in your factory. The Green control panel can rotate around the machine, so it can be seen from any position, ensuring optimal flexibility and ease of use. In addition, the Green control panel（GOP）The friendly interface and program assistant greatly simplify machine operation.

·GermanygehringGreenHoning centers with longitudinal or tray conveyors

·GermanygehringGreenHorizontal honing machine for planetary gears

Due to the high demand for machining planetary gears, our three-axislifehoneIt has become the standard solution in this market. Compared to otherslifehoneThe main difference between machines is that the workpiece is subjected to horizontal honing. The machine is loaded through a loading and unloading system from a pallet. Overall, the number of workpieces per pallet is5-10Between planetary gears. The advantage of the tray method is that it shortens the processing time for each workpiece.

·GermanygehringGreenMulti axis transmission honing machine

lifehoneTransmission design is generally recommended for4Solutions for shafts or more shafts. Based on the expected beat time and honing process, the machine is designed with an appropriate number of axes. This design is also very suitable when different aperture sizes must be machined on a workpiece.

GermanygehringGreensolohoneHigh precision honing machine

·Optimize interface, shape, and size

This machine is developed and designed for traditional honing applications. To provide the most perfect conditions for producing the best surface quality, shape, and dimensional accuracy. It is specifically designed for diameters in50-120mmDeveloped for honing workpieces within the scope, its main application areas include various types of cylinder bodies and bushings.

·Various applications

solohoneMulti purpose production lines can meet various processing specifications and have a wide range of applications. Three models to choose from:

Solo LV1Single axis single machine, suitable for simple honing applications

Solo LV2Dual axis single machine, small-scale and small batch production

Solo HV2Dual axis single machine, optional tool changer and automatic loading and unloading part

Can be used for special batch production, job scheduling, workshop production, or prototype and sample production -solohoneThe production line can be easily integrated into the layout of any production site. In addition to the machine itself, it also has the characteristics of simple operation and maintenance, high production efficiency and cost-effectiveness. in additionLV1andLV2The accompanying control cabinet can also facilitate transportation.

·High standardization and short delivery cycle

Due to its fixed control panel and standard electromechanical expansion unit with feedback, this basic honing machine is already the best equipment that can provide you with high-precision honing processing. Upgrade options and standard modules allow the machine to be configured according to your specific requirements. We can accurately select various different parts fixtures, processing techniques, and special auxiliary devices for your special requirements. Due to its high degree of standardization, it can ensure a high inventory ratio, short delivery time, and the ability to quickly obtain various spare parts in large quantities for this machine. In addition, the design of the machine allows it to integrate various loading and unloading systems. Our clients will benefit from our long-term successful testing experience, making their investments more attractive

·The programming assistant makes its operation very simple

The programming assistant greatly simplifies the operation steps of the machine for both novice honing and skilled operation experts. After inputting a few simple parameters for the part, material, or tool, the machining process and machining allowance are defined. Once the tool is in place, honing machining can begin. The machining parameters of the travel position and all other related parts will be automatically calculated.

·Best equipment for repetitive work

The "programming assistant" is placed in a user-friendly and easy to understand interface called the "Green Control Panel"（GOP）”Under the operating interface. Operators can save almost unlimited amounts of honing programs and tool datasets. The integrated work report automatically determines the starting point for repetitive work, while the processing program significantly reduces the set time for repetitive work. Therefore, it is possible to start machining work immediately without consuming any programming time.

·High precision honing technology with unique design appearance

Another highlight of the existing product line is its new design, which optimally combines innovative technology with a stylish appearance. Its outstanding features also include a very flat operation panel and a large graphical interface, which can provide excellent operation conditions and the most suitable operating conditions. The design of the new control panel also highlights the trendy and fluid characteristics emphasized by the Green series products. Combining the latest technology with unique designs has laid the foundation for Green's sustained success in the future.

·The concept of high-precision Green cutting tools

The two major features of our tool system are high precision and long lifespan. Equipped with customized abrasives for special applications, our tool system ensures the highest level of efficiency, the best honing surface quality, and the best honing hole geometry accuracy. Each device will benefit from the customized concept of Green Cutting Tools.

GermanygehringGreenpowertrainhonePrecision honing machine

·Maximum production efficiency

The concept of innovation driven honing machines can be applied to all known honing processes. In addition to traditional honing, this machine is also suitable for innovative honing processes such as strong positioning honing and laser honing. Its high-speed cutting processing capability and optimized workflow can further improve production efficiency. The modular concept used in this machine gives it greater flexibility when facing modern production solutions, allowing it to be used independently or integrated into a production line. The combination of standardized modules and customized solutions ensures optimal production results.

·Optimization configuration for the future

The compact spindle unit strongly pushes the stroke, and the direct spindle drive all give this machine maximum flexibility. Modules of different sizes and specifications can meet a wide range of operational applications, with a machining diameter range of 50-105 millimeters. The machine is equipped with an EMZ-F (Electro Mechanical Tool Expansion System) with tool expansion force control to ensure that the machine can produce the machining effect required by customers.

This machine is equipped with a high-speed and efficient tool replacement system, which can complete tool replacement in a very short time and solve various component replacement problems caused by wear and process changes for customers.

The typical application areas of this machine include the machining of various automotive crankcases, including inline cylinder blocks and V-shaped cylinder blocks, but not including crankshaft holes.

·The organic combination of high-precision technology and unique appearance design

Another highlight of the current product line is the new design that perfectly combines innovative technology with popular appearance. Other prominent features of this machine include a very flat operation panel and a large-sized graphical interface, which can provide excellent global observation and other optimized operating conditions for the operator. The design of the new control panel also highlights the new trendy features emphasized by the Green series products. The combination of existing technology and unique design by Green Company will undoubtedly enable it to continuously make new progress in its future development path.

·PT 600

PT 600 is the latest device to join this product line. The size of the machine designed for honing inline cylinder bodies has significantly decreased in the current situation, and the compact construction of the machine can reduce its footprint. With the assistance of the accompanying control unit, this configuration makes the machine more suitable for shipment. The function of strong positioning honing is cancelled under this configuration condition to achieve greater energy-saving effect. PT600 includes an optimized automatic tool changer that can replace up to 6 tools.

·Complex technological applications:

Independent and movable honing spindle.

A spindle bearing with sufficient hardness (e.g. designed for strong positioning honing)

The automatic tool replacement system can replace up to 24 tools.

High speed cutting shortens the processing cycle.

Use standard functional groups/components/assemblies

Thermal insulation surface designed for processing:

The cutting rate is 0.5mm every 20 seconds

The accuracy of the switch cut-off is approximately 0.4mm10 µ m per cut

Built in cooling throughout the honing tool.

Spindle driven by servo motor

The latest honing control technology, simple and easy to operate interface

Direct monitoring of blade expansion force using an electronic mechanical blade expansion system

Direct online detection system for size and shape control

·Simple configuration

Equipped with non-contact tool recognition function

single module

Through device solutions or integrated single module solutions

Number of flexible spindles

Used for inline and V-cylinder bodies

Equipped with an automatic tool replacement system

Compatible with a range of loading and unloading systems (such as roller conveyors, gantry loading systems, robots, etc.)

·Accuracy consistent with the concept of Green's cutting tools

Accuracy and durability are important indicators of our tool system. Our tool system ensures the highest level of efficiency, optimized surface quality, and the best geometric accuracy of the holes. Each device will benefit from the customized concept of Green Cutting Tools.

GermanygehringGreenMicroStarHoning machine

In order to provide our customers with innovative solutions for small gear machining, we have jointly developed the new MicroStar 285. Creating customer value - investment, cycle time, and quality - is the focus of our efforts. The result of our efforts is a single turntable transmission device that can ideally connect polishing, grinding, and honing together. MicroStar F-G-H is a high-precision machine tool that can perform centralized high-precision operations with one chuck. This feature can eliminate errors caused by repeated clamping by fixtures and achieve extremely high processing quality throughout the entire machining process.

One of the features of this device is the presence of an indexing worktable on the bed and 8 tool spindles. All tool units are arranged around the central axis column. After generating a high-precision reference surface on a certain surface of the workpiece, all subsequent operations such as polishing, measurement, inner hole grinding, and honing can be completed on one fixture. This is the uniqueness of this machine.

Your earnings

By saving one or more devices and automation, significant total investment can be saved.

Very small footprint (within a diameter of 1.4m, 8 workstations can be installed)

Due to the removal of multiple clamps causing installation errors，The machining accuracy is often high.

• Obtain the lowest cycle time through synchronous processing

Due to the processing of individual workpieces, there is no need for bundled processing, making automation more cost-effective

·MicrostarThe processing chain

·Workstation 1: Loading and unloading materials

At this workstation, workpieces are loaded and unloaded by the processing unit through a simple picking and placing system or manually. The processing method can be chosen according to the customer's needs. Because the honing process is carried out on a single workpiece rather than a bundle of workpieces, the design of automation is very simple.

·Workstation 2: Flat Polishing - Generate a Reference Surface

In order to achieve the highest accuracy in terms of parallelism and perpendicularity on the surface of the workpiece, precision machining is performed on one surface of the workpiece to create a reference surface for subsequent operations. The machining tool is a cup-shaped grinding wheel, whose positioning can compensate for the workpiece. The inclination of the tool axis can produce a flat, concave, or convex surface. Compared to grinding, the high contact surface and low cutting speed between the workpiece and the tool result in excellent residual compressive stress characteristics on the workpiece surface. The patented MicroSens system can control the feed rate of the shaft and generate a lossless machining force, so tools that maximize the texture, adhesion, and hardness of special workpieces will work in an optimized and continuous manner. Meanwhile, the system can also be used for detecting rough cutting.

·Workstation 3: Flip

After creating a reference surface on the workpiece, it is flipped 180 ° and clamped onto the same clamp on this defined surface. This process eliminates the impact caused by clamp errors. The workpiece remains in this position until all subsequent machining processes are completed. In this way, errors caused by multiple clamps are no longer a problem, thus improving the quality of machine accuracy.

·Workstation 4: Inner hole grinding

In this workstation, various oversized dimensions caused by tempering can be processed, providing an optimal workpiece size for the next workstation to generate a constant cutting amount. The grinding station can perform inner and outer diameter grinding. Its feature is the ability to recognize rough cutting and control machining force through MicroSens. The optional automatic sharpener ensures the correct geometric shape of the new tool. The grinding process is based on oscillating grinding that is equally suitable for cutting speed of CBN or diamond cutting tools.

·Workstation 5: Coarse Heng

After the hole is ground, rough honing is performed. In rough honing, how many honing tools are used to perform rough honing on the hole and machine it to a size close to the final hole size. This can produce the optimal tolerance characteristics for honing, such as roundness, cylindricity, and surface treatment. The tool adopts an electromechanical expansion system for expansion, which can continuously monitor the speed and force of the expansion. This can ensure that the changes in hole size during the machining process of the workpiece are very small, thereby creating a very stable machining cycle. The design of honing shafts, combined with fixtures, can generate relatively high cutting speeds (with a maximum travel speed of up to 50m/min). Thus, a relatively high cutting speed can be achieved in the shortest possible time during the machining process of the workpiece.

·Workstation 6: Hole measurement

The diameter of the machined hole is measured by a pneumatic measuring unit. The pneumatic measuring spindle is inserted into the hole after rough honing, and the diameters of multiple cross-sections are measured. In addition, the taper of the machined hole is obtained by comparing the actual measured values. All values are displayed in the form of charts on the control screen of the honing machine. This allows the operator of the equipment to monitor the honing process at any time with just one glance. In addition, the measured values can also be used for controlling rough machining, such as automatic wear of abrasives and automatic correction of stroke positions to achieve optimal geometric accuracy of machined holes.

·Workstation 7: Jingheng

Jingheng can enable you to process to the desired final diameter and surface quality. This honing operation uses multiple sand bar tools, which can produce pre-defined typical surface structure qualities during honing by using the finest CBN (boron nitride) abrasive. The precise honing of high-precision workpieces involves the perfect interaction of all components related to the honing process: honing tools, abrasives, fixtures, expansion tools, and measurement systems.

·Workstation 8: Double end polishing

The final polishing process can produce the final machining dimensions of the workpiece. This can be achieved through a standard constant cutting amount or by using our patented Toolsens tool length compensation or online measurement method to reduce tolerances. The cutting tools here are still cup-shaped grinding wheels. This operation controlled by MicroSens can also serve as a detection for rough honing.

GermanygehringGreendeephoneHorizontal honing machine production line

·Maximum production efficiency and productivity, no discount

The Deephone series, officially known as GNM (Green Horizontal Honing Machine Production Line), combines maximum production efficiency with a balanced compact design. This enables it to effectively and economically hone high-precision cylinders and large parts. The simple and easy to understand honing control also makes the machine very user-friendly to operate. Once put into operation, the high productivity and practicality of the machine are highlighted. The entire equipment has become more perfect due to the very short delivery time of the machines and tools.

·Precision machining with the lowest single piece cost

The perfect configuration of high-performance drive system and high-precision expansion tool unit ensures that it can be processed at the lowest unit processing cost on your production line. The spindle drive is provided by a high-performance servo motor, with a maximum output power of 9KW. A three-step transmission unit with a speed of 450 revolutions per minute can provide a wide operating range. The travel drive is provided by a servo motor and a high-performance chain. The positioning sensor along the entire travel length ensures accurate travel reversal position and maximum processing capacity of the equipment.

·High precision honing technology with unique design appearance

Another highlight of the existing product line is its new design, which optimally combines innovative technology with a stylish appearance. Its outstanding features also include a very flat operation panel and a large graphical interface, which can provide excellent operation conditions and the most suitable operating conditions. The design of the new control panel also highlights the trendy and fluid characteristics emphasized by the Green series products. Combining the latest technology with unique designs has laid the foundation for Green's sustained success in the future.

·Programming assistant makes operation very simple

The programming assistant greatly simplifies the operation steps of the machine for both novice honing and skilled operation experts. After inputting a few simple parameters for the part, material, or tool, the machining process and machining allowance are defined. Once the tool is in place, honing machining can begin. The machining parameters of the travel position and all other related parts will be automatically calculated.

·Optimal configuration for flexible production from the beginning

The standard configuration has provided all necessary elements:

The graphical operator interface can provide fast and simple control

Mechanical and Electrical Expanding Knife System

Part fixture with ribbed frame and clamping chain, capable of clamping parts with an outer diameter of up to 360mm

Tool support that supports manual removal

Automatic honing process workflow

60l/min magnetic filter

Infinite adjustment of speed and stroke

Modern safety systems, such as machine tool safety and power distribution management systems

·Customized optional accessories based on customer configuration

Upgrade your Green horizontal honing machine according to your specific requirements:

Expand the clamping outer diameter range of the fixture to 1200mm

Special fixtures

Select the taper hole honing program on the Green Operation Panel (GOP)

Application: Cooling and filtration system suitable for honing oil or emulsion

Tool support that supports automatic retraction

Automatic shape correction control

Reverse rotation to provide maximum cutting amount and optimal honing geometry accuracy.

Measurement configuration for automatic size control

Use standard tool systems on the market

Safe installation, using full protection or grating technology

Software Upgrade - Settings Assistant can be upgraded through database and workflow files

·The concept of high-precision Green cutting tools

The two major features of our tool system are high precision and long lifespan. Equipped with customized abrasives for special applications, our tool system ensures the highest level of efficiency, the best honing surface quality, and the best honing hole geometry accuracy. Each device will benefit from the customized concept of Green Cutting Tools.

GermanygehringGreenspecialCustomized honingmachine

Green Machine Tool Co., Ltd. is a system provider in the entire honing field. We have developed high-performance solutions that can be used for efficient production of optimal friction surfaces.

Green's products are composed of various honing machines, which can process diameters ranging from 0.8-2000mm and lengths up to 2400mm. The main application areas are engine cylinder blocks, fuel injection pump components, control valves, pneumatic and hydraulic components.

In addition to our standard production line, Green also provides various customized honing machines for customers. Thanks to our years of manufacturing experience and professional knowledge, we can meet your special requirements.